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They were the first to patent their boiler design which used tubes inside a firebrick-walled structure to generate steam in 1867 and they formed Babcock & Wilcox Company in New York City in 1891. Their first boilers were quite small used lump coal fired by hand and operated at a very low rate of heat input.
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Coal-fired boilers are mainly operated at either subcritical or supercritical conditions. From a thermo-physics perspective two phase mixtures of water and steam are replaced by a single supercritical fluid when the boiler pressure increases above the critical pressure of 22.12 MPa and the corresponding saturation temperature of 374 °C (Shen and Cheng 2004).
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